Lean Manufacturing Engineer
Code: E-AN172
Location
Slovakia
Language
Field of expertise
Process engineeringLEANTechnology
Professional experiences
Webasto Convertibles Slovakia
- Cracking Noise – Rolls-Royce Roof SystemInvestigating customer complaints regarding a cracking noise occurring at the end of the roof-closing process. Reconstructing and analyzing the issue by systematically disassembling the fabric components while monitoring the noise source.
Webasto Convertibles Slovakia
- Acoustic Issue – Window Closing Noise (Audi Project)Identifying and resolving an unacceptable noise issue occurring during the closing of rear windows. Conducting root cause analysis, determining that the noise originated from the pull cable moving inside the guide tube.
Webasto Convertibles Slovakia
- Acoustic Issue – Sunroof Roller Blinds (Land Rover Project)Investigating and resolving noise-related issues occurring during roller blind operation. Taking over the project after a fabric material change had been implemented, identifying multiple contributing factors.
4 years - Webasto Convertibles Slovakia
- (Lean) Manufacturing EngineerEnsuring efficiency, productivity, and quality of production on assembly lines for convertible roofs and sunroofs. Managing the full lifecycle of projects from initial setup to SOP and EOP, including defining machines, layouts, and selecting necessary tools and sensors.
3 years - Orgeco spol. s.r.o.
- Industrial Robot Programmer/CNCParticipating in the start-up of production, creation of complete programs for welding of parts. Creating proposals for industrialization and providing technical specifications.
The person behind the role
The candidate is a skilled acoustic and manufacturing engineer with experience supporting premium automotive brands such as Rolls-Royce, Audi, Lamborghini, and Land Rover. He specializes in NVH (Noise, Vibration, Harshness) analysis, problem-solving using QRQC and 8D methods, and implementing lean manufacturing improvements. His work includes acoustic troubleshooting, assembly process optimization, and efficiency enhancement in high-precision production environments.
Skills
KaizenLean methodsLean manufacturingPFMEASAP5SProduct designManufactruabilityManufacturingLEANDaily operationsExternal EngineeringScrap ReductionSubstitutionCrisis managementTask force managementTurnkey SolutionsDepartment leadershipCost reduction
Career highlights
- Specializing in lean engineering with hands-on experience solving complex acoustic issues
- Implementing lean manufacturing practices, boosting efficiency and line performance
- Leading cross-functional teams in troubleshooting and continuous improvement projects
- Collaborating directly with OEMs and managing full project lifecycles from setup to SOP/EOP
Contact us
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